SCR System Fault [Meaning, Causes & Solution] – thehonestmechaniccolorado.com (2024)

The Selective Catalytic Reduction (SCR) technology plays an important role in lowering emissions in diesel vehicles, contributing to a cleaner and more sustainable environment.

However, the SCR system, like any complex system, can develop faults that require quick attention.

In this article, I will discuss the meaning of an SCR system fault on your Truck, the common causes of its failure, how to troubleshoot it, and more. Let’s get to it.

What is a SCR System Fault?

Table of Contents

A System Fault refers to a malfunction or failure in the Selective Catalyst Reduction system of a vehicle.

The SCR system is responsible for reducing emissions by injecting diesel exhaust fluid (DEF) into the exhaust stream to react with nitrogen oxides (NOx).

When a System Fault occurs, it indicates a problem that requires attention. The warning is displayed on the dashboard, alerting the driver to the issue.

Causes can vary, including sensor malfunctions, DEF supply problems, or catalyst issues.

Operating a vehicle with a faulty SCR system can lead to increased emissions, reduced fuel efficiency, and potential engine or emissions component damage. The vehicle may enter a reduced power mode, limiting performance and speed.

What Causes SCR System Fault?

A system fault in a Diesel Selective Catalytic Reduction (SCR) system can be caused by several factors, including:

Insufficient DEF Fluid:

DEF (Diesel Exhaust Fluid) is a critical component in the SCR system. If the DEF fluid level is too low or depleted, the SCR system may trigger a fault.

This can happen if the DEF tank is not refilled regularly or if there is a leak in the system.

Contaminated DEF Fluid:

If the DEF fluid becomes contaminated with impurities or other substances, it can cause problems in the SCR system.

Contamination can occur due to using improper or low-quality DEF fluid or if there is a contamination source in the DEF storage or delivery system.

Dirty or Clogged Filters:

The SCR system contains various filters, such as the DEF filter and the diesel particulate filter (DPF).

If these filters become dirty or clogged, it can affect the performance of the SCR system and trigger a fault. Regular maintenance and cleaning of the filters are important to prevent this issue.

Mechanical Issues:

Mechanical problems within the SCR system components, such as faulty sensors, malfunctioning injectors, or damaged catalyst elements, can also lead to system faults.

These issues can disrupt the proper operation of the SCR system and trigger error codes or warnings.

Overheating:

Excessive heat can impact the SCR system’s components and cause faults.

High temperatures can damage the SCR catalyst or the temperature sensors, leading to malfunctions.

Overheating can result from operating the vehicle under extreme conditions, such as heavy loads, excessive idling, or towing.

It’s worth noting that this is a general overview, and specific diagnostic procedures and troubleshooting steps may vary depending on the exact model and year of the vehicle.

The Solution to an SCR System Fault on a Diesel Vehicle

When faced with a system fault in the SCR (Selective Catalytic Reduction) system, there are several steps you can take to address the issue.

First, check the DEF (Diesel Exhaust Fluid) tank to ensure it has an adequate amount of fluid.

If the level is low, refill it with the recommended DEF fluid. Make sure to use DEF fluid that meets the vehicle manufacturer’s specifications to avoid potential problems.

Next, verify the quality of the DEF fluid. Ensure it is not contaminated, as contamination can cause SCR system faults.

If you suspect contamination, drain the DEF tank and replace the fluid with fresh, uncontaminated DEF fluid.

Inspect the filters in the SCR system, including the DEF filter and the diesel particulate filter (DPF).

If the filters are dirty or clogged, clean or replace them as necessary. Consult the vehicle’s manual or seek professional assistance for specific instructions on accessing and maintaining the filters.

If the above steps don’t resolve the system fault, check for mechanical issues within the SCR system.

This involves examining sensors, injectors, catalyst elements, and other components. Faulty components may need to be repaired or replaced by a qualified technician.

After addressing the underlying issue, clear any fault codes stored in the vehicle’s computer system. This can typically be done using a diagnostic tool or by visiting a dealership or authorized service center.

If you’re unable to resolve the system fault or are uncomfortable performing the troubleshooting steps yourself, seek assistance from a dealership or an authorized service center.

Their trained technicians have the expertise to diagnose and repair SCR system faults accurately.

It’s important to consult your vehicle’s manual or contact a professional for specific instructions and guidance tailored to your vehicle model and year.

Additional Resources

https://en.wikipedia.org/wiki/Selective_catalytic_reduction

https://dieselforum.org/selective-catalytic-reduction-scr

https://static.nhtsa.gov/odi/tsbs/2018/MC-10149486-9999.pdf

SCR System Fault [Meaning, Causes & Solution] – thehonestmechaniccolorado.com (2024)

FAQs

What is the meaning of SCR system fault? ›

Unfortunately an SCR fault like this could be many things such as:A faulty nox sensor. A faulty DEF quality sensor. A wiring issue to one of the SCR sensors or components. A faulty DEF pump.

Can you drive with SCR fault? ›

Driving a truck with Scr fault or Derate can lead to serious damage of your engine, Injectors and other emission components, That's why it is very important to diagnose and fix these problems once they occur.

What causes SCR malfunction? ›

Power surges, spikes, disturbances, over voltage conditions present in the 3 Phase Power distribution circuits can cause SCR's to breakdown and short. Excessive levels of voltage and current present in the three phase power supply to the PCS/PF/PCE soft starter can cause SCR's to breakdown and short.

What does SCR failure mean? ›

SCR means Selective Cataylst Reduction. This is the system that injects DEF fluid in the exhaust to reduce emissions. If there is a problem with this system, it will derate the engine if the problem does not get taken care of soon.

How much does it cost to replace SCR system? ›

The cost of a replacement filter $2,500 -‐ $5,000. Professionally clean approximately $1,500. Recommended replacement after 200,000 miles. All in DEF / SCR Filter adds approximately $ .

What happens when an SCR fails? ›

If an SCR does fail, it typically becomes shorted allowing load current to flow continuously.

Can the SCR get clogged? ›

Unburned hydrocarbons and ash contribute to SCR clogging. Sulfur in fuel degrades SCR catalyst, causing clogs. Oil entering exhaust system reduces SCR efficiency.

Can you clean a SCR catalyst? ›

Because catalyst systems can contain harmful contaminants, traditional cleaning methods aren't very effective or safe to use. Utilizing a dry ice blasting technique ensures that the cleaning process is safe, convenient and environmentally friendly from start to finish.

Is an SCR a catalytic converter? ›

SCR is a technology that uses a urea-based diesel exhaust fluid (DEF) and a catalytic converter to significantly reduce oxides of nitrogen (NOx) emissions. SCR is the leading technology being used to meet the Environmental Protection Agency's 2010 Heavy-Duty Highway Engines and Vehicle emissions reduction regulations.

How is SCR triggered? ›

To trigger, or fire, an SCR, voltage must be applied between the gate and cathode, positive to the gate and negative to the cathode. When testing an SCR, a momentary connection between the gate and anode is sufficient in polarity, intensity, and duration to trigger it.

What causes damage to SCR? ›

Excessive Voltage

Over volt conditions on a SCR will cause damage and failure over time.

Does SCR need to be cleaned? ›

As an owner/driver of a Diesel-powered vehicle you need to clean the SCR regularly as this will save you money in operating costs and prevent costly downtime in the long run. Maintenance schedules or cleaning cycles vary according to the type of vehicle and how your vehicle is being used.

What is the SCR warning system problem? ›

Selective Catalytic Reduction (SCR) System (Some Models)

If the AdBlue ® fluid completely runs out, the SCR system will not operate normally. When the remaining AdBlue ® is low, a message is displayed on the multi-information display, and the SCR warning light turns on/flashes.

What is the SCR light on my dashboard? ›

When the warning message "Low Urea" is displayed with SCR warning lamp ( ), the urea solution tank needs to be refilled. If not refilled for a considerable mileage, visual warning system will escalate the intensity by displaying the message "Refill Urea" with SCR warning lamp ( ).

What is the cause of damage to SCR? ›

Excessive Voltage

Over volt conditions on a SCR will cause damage and failure over time.

What is the SCR system warning light? ›

Selective Catalytic Reduction (SCR) System (Some Models)

If the AdBlue ® fluid completely runs out, the SCR system will not operate normally. When the remaining AdBlue ® is low, a message is displayed on the multi-information display, and the SCR warning light turns on/flashes.

What is the SCR system on a Ford? ›

SCR is an active emissions control system. Hot exhaust gases flow out of the engine and into the SCR system where aqueous urea (known as Diesel Exhaust Fluid, or DEF) is sprayed onto a special catalyst.

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